LOGISTRAP® - Smarter, Greener Pallet Strapping Solution

By Hook and Loop Fasteners | 2025-04-02

The LOGISTRAP® from VELCRO® Brand offers a reusable pallet strapping solution that helps reduce reliance on traditional plastic wrapping methods, which contribute to the more than 450 million tonnes of plastic produced globally each year. LOGISTRAP® pallet straps withstand hundreds of shipment cycles whilst removing the need for expensive machinery and time-consuming application processes.

The VELCRO® Brand LOGISTRAP® system delivers measurable warehouse benefits through quick application, reduced waste and lower operational costs. Real-world data from UK warehouses has shown up to a 70% reduction in pallet strapping expenses compared to traditional methods, combining practical efficiency with environmental responsibility.

LOGISTRAP® Cost Analysis in UK Warehouses

The VELCRO® Brand LOGISTRAP® system reduces UK warehouse pallet strapping costs through efficient labour utilisation. Traditional methods require 3 minutes per pallet at 45 pence labour cost per unit, creating £5,625 annual expense for 40-pallet daily operations. Automated systems lower this time to 60 seconds whilst demanding substantial equipment investment.

Traditional material expenses burden warehouse budgets with 13.5 pence per plastic strap and 43 pence per stretch film application. Each pallet requires 900 grammes of wrapping material, plus additional costs from metal bands and disposal requirements.

The LOGISTRAP® pallet strapping solution delivers up to a 57% cost reduction versus shrink wrap over three years, based on a model of 10,000 pallets moved 10 times per year. LOGISTRAP® straps require zero specialised equipment, enable faster handling, and eliminate disposal costs.

LOGISTRAP® significantly reduces packaging waste compared to single-use materials, removing recycling expenses from operational budgets. The reusable VELCRO® Brand system contributes to overall warehouse savings by lowering material usage, accelerating handling time, and supporting multi-use cycles.

LOGISTRAP® Testing Across UK Distribution Centres

The VELCRO® Brand LOGISTRAP® system demonstrates consistent load stability and operational performance across multiple UK distribution centres. It meets strict requirements for secure transit and storage under various handling conditions.

The LOGISTRAP® testing protocol measured four essential performance factors:

• Load stability in transit conditions
• Application efficiency
• Multiple-use durability
• Load configuration flexibility

The VELCRO® Brand hook and loop strap system prevents common strap failures like misfeeding and connection damage. LOGISTRAP® pallet straps also preserve warehouse scanning efficiency by avoiding label obstruction, adding unexpected operational value.

LOGISTRAP® Environmental and Operational Advantages

The VELCRO® Brand LOGISTRAP® system helps reduce single-use plastic waste in UK warehouse operations through its 100% reusable and recyclable design. Traditional pallet wrapping can generate up to one pound of plastic waste per unit, contributing to environmental harm through disposal and microplastic pollution.

LOGISTRAP® pallet straps are made from nylon with corrosion-resistant (plated steel) buckles, aligning with circular economy goals. They support faster, tool-free application, improved worker ergonomics, and a safer handling process contributing to fewer back-related injuries.

LOGISTRAP® pallet straps maintain optimal tension across shipping cycles, reducing product movement and damage. UK distribution centres that adopt LOGISTRAP® can more easily meet sustainability targets while lowering packaging-related costs.

LOGISTRAP® Performance Summary

The VELCRO® Brand LOGISTRAP® system has proven its effectiveness in UK warehouse trials. LOGISTRAP® pallet straps deliver up to 70% cost savings while offering key operational benefits:

• Reduction in single-use plastic waste
• Faster pallet securing time
• Improved safety for warehouse staff
• Stable and secure transit performance
• No need for expensive equipment

LOGISTRAP® provides an immediate return on investment through its reusable design, eliminating recurring material and labour costs. It delivers practical efficiency, sustainability, and cost control for modern warehouse operations.

Data Sources

The information and statistics in this article are based on the following sources:

• Velcro Companies, Reduce Your Cost and Eliminate Waste in the Supply Chain with the New VELCRO® Brand LOGISTRAP®, PR Newswire, 2021.
• Velcro Companies, Don’t Lose Valuable Goods in Transit Use This Pallet Strapping, velcro.com blog, 2024.
• Velcro Companies, How to Eliminate Single-Use Plastic Wrap in Your Shipping Warehouse, velcro.com blog, 2022.
• Internal UK warehouse case studies provided by VELCRO® Brand logistics partners (data on labour, cost savings, and performance comparisons).